Wall Panel Production Line- Horizontal Type
Process of Producing
Material batching → mixing → slurry infusing → molding →automatic demoulding and stacking→ finished product
Production Line Composition
| 1.Silo |
10.Composite Ferry Cart |
| 2.Screw Conveyer |
11.Automatic Demoulding Machine |
| 3.Mixer(with Powder Measuring System and Foaming Machine) |
12.PLC Controller |
| 4.Automatic Slurry Injection Pump |
13.EPS Silo |
| 5.Movable Molding Machine |
14.EPS Pre-expander |
| 6.Demoulding Area Pushing Cart |
15.Boiler |
| 7.Mould Installation Area Pushing Cart |
16.Forklift |
| 8.Slurry Injection Pushing Cart |
17.Storage Yard |
| 9.Transferring Pushing Cart |
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(1) The horizontal wall panel production line integrates electrical, hydraulic and mechanical functions.
(2)The wall panel production line mainly includes six systems: batching and mixing, automatic grouting, mold turning, transfer system, finished product maintenance, demoulding and stacking system.
(3)Two working modes: manual and automatic free switching.
(4)The use of advanced industrial PLC, high-precision hydraulic components and compact mechanical structure can achieve safe and stable operation.
Main Features:
1) Automatic system, PLC control.
2) The main electrical components use Siemens.
3) The wall panel production line can be used flexibly, and can produce solid wall panels, hollow wall panels, wall panels with or without panels.
4) Different materials can be used to make lightweight wall panels.
5) The wall panel production line is easy to operate and maintain.
Wall Panel Molding Machine
Double Layers Lightweight Wall Panel Molding Machine
| Technical Parameters of Wall Panel Molding Machine |
| Feeding Capacity |
5m³ |
| Finished Wall Panel Dimension |
Length |
2-3m |
| Width |
600/610mm |
| Thickness |
50-200mm |
| Output of Wall Panel with Different Thickness |
75mm |
46pcs |
| 90mm |
40pcs |
| 100mm |
36pcs |
| 120mm |
30pcs |
| 150mm |
26pcs |
| Maximum Pressure of System |
≈16Mpa( Vertical Type Overturn Cart) |
| Molding Time |
Two Hours(High Aluminium Cement) |
| Mould Clearance |
≤2mm |
EPS Lightweight Wall Panel
What is EPS Wall Panel?
EPS lightweight wall panel is a sandwich wall panel made cement boards on the exterior and interior walls and the cavity filled with a mix of Light Weight Cement and Polystyrene Beads.This combination of material provides flexibility to the customer in the use of the wall to meet many requirements.The wall will diliver rigidity, strength and the insulation factor needed.
EPS lightweight wall panel is a green, new product. It can be used as partition walls of high-rise buildings, as well as exterior walls and partition walls of steel structure prefabricated houses and villas. Its birth replaced the traditional red bricks and aerated blocks, and can fully meet the requirements of modern buildings for walls.
EPS lightweight wall panel has the advantages of light weight, thin thickness, high strength, heat insulation and sound insulation, waterproof and moisture-proof, earthquake resistance, heat insulation, etc. At the same time, it can be nailed, sawed, and slotted, which is convenient for installation on the construction site. It can reduce the overall weight of the building, increase the available space, and save a lot of construction costs.
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Light Weight: EPS panels are designed to be lightweight, which reduces the load on structures.
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Thin Thickness: Despite their strength, these panels have a thin profile, which conserves space.
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High Strength: EPS panels offer high strength, ensuring durability and stability in construction.
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Heat Insulation: They provide effective insulation against heat, helping to maintain indoor temperatures.
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Sound Insulation: EPS panels also serve as a barrier against noise, contributing to a quieter living or working environment.
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Waterproof and Moisture-Proof: These panels are resistant to water and moisture, protecting the structure from dampness and potential damage.
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Earthquake Resistance: EPS panels are designed to withstand seismic activity, adding to the safety of the building.
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Ease of Installation: EPS panels can be nailed, sawed, and slotted, making them easy to install on construction sites.
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Reduces Building Weight: By using lightweight materials, the overall weight of the building is reduced.
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Increases Available Space: The thin profile of EPS panels allows for more usable space within the building.
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Saves Construction Costs: The ease of installation and reduced material needs can lead to significant cost savings in construction projects.
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Wall Panel Application Display
Production Line Composition
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