Wall Panel Production Line- Horizontal Type
Process of Producing
Material batching → mixing → slurry infusing → molding →automatic demoulding and stacking→ finished product
Production Line Composition
| 1.Silo |
10.Composite Ferry Cart |
| 2.Screw Conveyer |
11.Automatic Demoulding Machine |
| 3.Mixer(with Powder Measuring System and Foaming Machine) |
12.PLC Controller |
| 4.Automatic Slurry Injection Pump |
13.EPS Silo |
| 5.Movable Molding Machine |
14.EPS Pre-expander |
| 6.Demoulding Area Pushing Cart |
15.Boiler |
| 7.Mould Installation Area Pushing Cart |
16.Forklift |
| 8.Slurry Injection Pushing Cart |
17.Storage Yard |
| 9.Transferring Pushing Cart |
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(1) The horizontal wall panel production line integrates electrical, hydraulic and mechanical functions.
(2)The wall panel production line mainly includes six systems: batching and mixing, automatic grouting, mold turning, transfer system, finished product maintenance, demoulding and stacking system.
(3)Two working modes: manual and automatic free switching.
(4)The use of advanced industrial PLC, high-precision hydraulic components and compact mechanical structure can achieve safe and stable operation.
Main Features:
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Automatic system, PLC control.
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The main electrical components use Siemens.
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The wall panel production line can be used flexibly, and can produce solid wall panels, hollow wall panels, wall panels with or without panels.
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Different materials can be used to make lightweight wall panels.
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The wall panel production line is easy to operate and maintain.
Double Layers Lightweight Wall Panel Molding Machine
| Technical Parameters of Wall Panel Molding Machine |
| Feeding Capacity |
5m³ |
| Finished Wall Panel Dimension |
Length |
2-3m |
| Width |
600/610mm |
| Thickness |
50-200mm |
| Output of Wall Panel with Different Thickness |
75mm |
46pcs |
| 90mm |
40pcs |
| 100mm |
36pcs |
| 120mm |
30pcs |
| 150mm |
26pcs |
| Maximum Pressure of System |
≈16Mpa( Vertical Type Overturn Cart) |
| Molding Time |
Two Hours(High Aluminium Cement) |
| Mould Clearance |
≤2mm |
EPS Lightweight Wall Panel
What is EPS Wall Panel?
Description: EPS lightweight wall panels are sandwich panels with cement boards on both exterior and interior sides, and a core filled with a mix of Lightweight Cement and Polystyrene Beads. This material combination offers flexibility, rigidity, strength, and insulation.
Advantages:
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Green and Modern: Replaces traditional red bricks and aerated blocks, meeting modern building requirements.
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Versatile Use: Suitable for partition walls in high-rise buildings, exterior walls, and partitions in steel structure prefabricated houses and villas.
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Lightweight and Thin: Reduces building weight, increases usable space, and lowers construction costs.
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High Strength and Insulation: Provides thermal and sound insulation, waterproofing, and earthquake resistance.
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Easy Installation: Can be nailed, sawed, and slotted, making on-site installation convenient.
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Light Weight: EPS panels are designed to be lightweight, which reduces the load on structures.
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Thin Thickness: Despite their strength, these panels have a thin profile, which conserves space.
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High Strength: EPS panels offer high strength, ensuring durability and stability in construction.
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Heat Insulation: They provide effective insulation against heat, helping to maintain indoor temperatures.
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Sound Insulation: EPS panels also serve as a barrier against noise, contributing to a quieter living or working environment.
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Waterproof and Moisture-Proof: These panels are resistant to water and moisture, protecting the structure from dampness and potential damage.
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Earthquake Resistance: EPS panels are designed to withstand seismic activity, adding to the safety of the building.
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Ease of Installation: EPS panels can be nailed, sawed, and slotted, making them easy to install on construction sites.
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Reduces Building Weight: By using lightweight materials, the overall weight of the building is reduced.
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Increases Available Space: The thin profile of EPS panels allows for more usable space within the building.
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Saves Construction Costs: The ease of installation and reduced material needs can lead to significant cost savings in construction projects.
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Wall Panel Application Display
Production Line Composition
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